Failure to do this may result in personal injury or death. Remove the upper timing belt covers. Remove the 4 nuts retaining the cooling fan assembly. Repeated short trips Driving on rough roads Driving on dusty roads Towing a trailer If the vehicle is used under these conditions, change the fluid every 20,000 miles 32,000 km. Refer to the Timing Belt Unit Repair Section. Remove the bolts, then remove the fan and clutch assembly. Brake caliper and pads Front wheel 1.
A step-by-step description of the procedures. . Note the position of the camshaft lobe 1 , adjustment shim 2 and the tappet 3 4. Be careful not to damage the ball joint boot. Use a wrench to rotate the serpentine belt tensioner to loosen the belt, then remove the serpentine belt.
No adjustments are necessary or possible. Start the engine and check for leaks. Japan is a country which consistently turns out vehicles of all shapes and sizes and, what is more, the quality that is inherent in Japanese manufacturing means that these cars will always be in demand. Crankshaft timing sprocket Oil seal To install: 1. Before servicing the vehicle, refer to the precautions section. Just imagine how much you can save by doing simple repairs yourself. If the timing belt has been contaminated with oil or coolant, or is damaged, it must be replaced.
Install or connect the following: Oil dipstick tube Left and right exhaust front pipes Timing belt Valve covers Timing belt cover Oil cooler hoses Crankshaft pulley. Tighten the pulley bolt to 123 ft. Wheel speed sensor Brake rotor and backing plate Disc brake caliper and support. Remove frame side and upper arm and knuckle side sensor cable mounting bolts. Failure to disable the airbag system may result in accidental airbag deployment, personal injury, or death. The system must be disarmed before performing service on, or around, system components, the steering column, instrument panel components, wiring and sensors. Don't waste time calling around to your local bookstores or waiting for a repair manual to arrive by mail.
Install the fulcrum pin washers and nuts. Do not use substitute fasteners. Page 44 Back to Top Fig. After installing the hydraulic unit, bleed brakes completely, as outlined earlier in this section. While numerous people think first of small, efficient and fuel-friendly vehicles when Japanese manufacturing is spoken of, the country is also proving its adeptness in producing heavy-duty items like trucks and pickups, as evidenced by the present day success of Isuzu as a manufacturer. Check all fluid levels and adjust as necessary.
Flush affected area with cool water if irritation is experienced. Install or connect the following: Lower control arm Shock absorber Stabilizer bar link Lower ball joint Torsion bar Front wheel 2. Install or connect the following: Lower ball joint. Remove the ignition coil connectors and ignition coil. Tighten the bolts to 30 ft. Remove the water pipe bracket mounting from the cylinder head cover rear side.
Loosen torsion bar by height control arm adjust bolt, then remove torsion bar. Install or connect the following: Intake manifold. Tighten the bolts to 38 ft. Front Accessory Socket 2002 Fig. Remove the crankshaft pulley assembly using J-8614-01 crankshaft holder.
Torque: 38 Nm 28 ft. Install the upper fan shroud. Left and right exhaust front pipes Oil dipstick tube Cylinder heads To install: Page 15 Fig. Do not apply oil to the head bolt threads. Tighten the bolts to 43 ft. When repairs are completed, connect the yellow 2-pin connectors. Before servicing the vehicle, refer to the precautions section.
Even the most novice car mechanic can easily follow the step-by-step guides which are made simple by the illustrations and drawings. Note: Check transmission fluid temperature with scan tool. Tighten the fasteners in sequence to 89 inch lbs. All of Chilton's online content for the 2002 Isuzu Axiom is updated monthly, so you'll have the most recent information on hand for any Do-It-Yourself project. Disconnect the negative battery cable.